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Valves, guides and springsValve clearances................................................................................. see Chapter 1 Inlet valve Stem diameter Standard....................................................................................... 4.475 to 4.490 mm Service limit (min) ...................................................................... 4.465 mm Guide bore diameter Standard....................................................................................... 4.500 to 4.412 mm Service limit (max)........................................................................ 4.562 mm Stem-to-guide clearance Standard....................................................................................... 0.010 to 0.037 mm Service limit (max)........................................................................ Not available Seat width Standard....................................................................................... 1.0 mm Service limit.................................................................................. 1.5 mm Valve guide height above cylinder head....................................... 15.30 to 15.50 mm Exhaust valve Stem diameter Standard....................................................................................... 4.465 to 4.480 mm Service limit (min) ...................................................................... 4.455 mm Guide bore diameter Standard....................................................................................... 4.500 to 4.512 mm Service limit (max)........................................................................ 4.612 mm Stem-to-guide clearance Standard....................................................................................... 0.020 to 0.047 mm Service limit (max)........................................................................ Not available Seat width Standard....................................................................................... 1.0 mm Service limit................................................................................... 1.5 mm Valve guide height above cylinder head....................................... 15.30 to 15.50 mm Valve springs free length (inlet and exhaust) Standard....................................................................................... 37.86 mm Service limit (min) ...................................................................... 36.1 mm Clutch No. of friction plates............................................................................ 7 No. of plain plates............................................................................... 6 Friction plate thickness Standard........................................................................................... 2.92 to 3.08 mm Service limit (min) .......................................................................... 2.60 mm Plain plate warpage (max) ............................................................... 0.3 mm Spring free height Standard........................................................................................... 43.2 mm Service limit (min) ................................................................................ 42.0 mm Clutch housing sleeve outside diameter Standard................................................................................................ 29.993 to 30.007 mm Service limit (min) ................................................................................ 29.96 mm Clutch housing sleeve inside diameter Standard........................................................................................... 21.980 to 21.993 mm Service limit (max)............................................................................ 22.03 mm Transmission input shaft outside diameter at sleeve point Standard........................................................................................... 21.967 to 21.980 mm Service limit (max)............................................................................ 21.950 mm Engine, clutch and transmission 2«3 Lubrication system Oil pressure........................................................................................ see Chapter 1 Oil pump Inner rotor tip-to-outer rotor clearance Standard....................................................................................... 0.15 mm Service limit (max)....................................................................... not available Outer rotor-to-body clearance Standard....................................................................................... 0.15 to 0.21 mm Service limit (max)....................................................................... not available Rotor end-float Standard....................................................................................... 0.02 to 0.09 mm Service limit (max)....................................................................... not available Cylinder bores Bore Standard............................................................................................... 73.000 to 73.015 mm Service limit (max)............................................................................... 73.10 mm Warpage (max)............................................................................................ 0.10 mm Ovality (out-of-round) (max) ............................................................ 0.10 mm Taper (max)................................................................................................. 0.10 mm Cylinder compression........................................................................... see Chapter 1 Connecting rods Small-end inside diameter Standard.......................................................................................... 17.016 to 17.034 mm Service limit (max).......................................................................... 17.07 mm Small-end-to-piston pin clearance Standard.......................................................................................... 0.016 to 0.040 mm Service limit (max).......................................................................... Not available Big-end side clearance Standard.......................................................................................... 0.06 to 0.10 mm Service limit (max).......................................................................... 0.30 mm Big-end oil clearance Standard.......................................................................................... 0.030 to 0.052 mm Service limit (max).......................................................................... 0.06 mm Pistons Piston diameter (measured at 90° to piston pin axis) Standard.......................................................................................... 72.970 to 72.990 mm Service limit (min) ......................................................................... 72.90 mm Piston-to-bore clearance Standard.......................................................................................... 0.010 to 0.045 mm Service limit (max)........................................................................... Not available Piston pin diameter Standard.......................................................................................... 16.994 to 17.000 mm Service limit (min) ......................................................................... 16.98 mm Piston pin bore diameter in piston Standard.......................................................................................... 17.002 to 17.008 mm 2 Service limit (max).......................................................................... 17.02 mm Piston pin-to-piston pin bore clearance Standard.......................................................................................... 0.002 to 0.014 mm Service limit (max).......................................................................... Not available Piston rings Ring end gap (installed) Top ring Standard....................................................................................... 0.15 to 0.30 mm Service limit (max)....................................................................... 0.50 mm 2nd ring Standard....................................................................................... 0.30 to 0.45 mm Service limit (max)....................................................................... 0.60 mm Oil ring side-rail Standard....................................................................................... 0.20 to 0.70 mm Service limit (max)....................................................................... 1.00 mm Ring-to-groove clearance Top ring Standard....................................................................................... 0.025 to 0.060 mm Service limit (max)....................................................................... 0.08 mm 2nd ring Standard....................................................................................... 0.015 to 0.050 mm Service limit (max)....................................................................... 0.08 mm 2»4 Engine, clutch and transmission Crankshaft and bearings Main bearing oil clearance Standard................................................................................................ 0.026 to 0.044 mm Service limit (max)................................................................................ 0.05 mm Runout (max) ......................................................................................... 0.05 mm Transmission Gear ratios (No. of teeth) Primary reduction................................................................................. 1.947 to 1 (74/38T) 1st gear................................................................................................. 3.461 to 1 (45/13T) 2nd gear................................................................................................ 2.235 to 1 (38/177) 3rd gear................................................................................................. 1.750 to 1 (35/20T) 4th gear................................................................................................. 1.478 to 1 (34/23T) 5th gear................................................................................................. 1.280 to 1 (32/25T) 6th gear................................................................................................. 1.130 to 1 (26/23T) Final reduction ............................................................................... 2.666 to 1 (40/15T) Input shaft 5th and 6th gears inside diameter Standard................................................................................................ 28.000 to 28.021 mm Service limit (max)............................................................................ 28.04 mm Input shaft 5th and 6th gears, bush outside diameter Standard........................................................................................... 27.959 to 27.980 mm Service limit (min) ........................................................................... 27.94 mm Input shaft 5th and 6th gears gear-to-bush clearance Standard........................................................................................... 0.020 to 0.062 mm Service limit (max)............................................................................ not available Input shaft 5th gear bush inside diameter Standard........................................................................................... 24.985 to 25.006 mm Service limit (max)............................................................................ 25.016 mm Input shaft outside diameter at 5th gear bush point Standard........................................................................................... 24.967 to 24.980 mm Service limit (min) .......................................................................... 24.960 mm Input shaft-to-bush clearance at 5th gear bush point Standard........................................................................................... 0.005 to 0.039 mm Service limit (max)............................................................................ not available Output shaft 1st gear inside diameter Standard........................................................................................... 24.000 to 24.021 mm Service limit (max)............................................................................ 24.04 mm Output shaft 2nd, 3rd and 4th gears inside diameter Standard................................................................................................ 31.000 to 31.021 mm Service limit (max)............................................................................ 31.04 mm Output shaft 2nd gear bush outside diameter Standard........................................................................................... 30.955 to 30.980 mm Service limit (min) ............................................................................... 30.94 mm Output shaft 3rd and 4th gears bush outside diameter Standard........................................................................................... 30.950 to 30.975 mm Service limit (min) ................................................................................ 30.93 mm Output shaft 2nd gear, gear-to-bush clearance Standard........................................................................................... 0.020 to 0.070 mm Service limit (max)............................................................................ not available Output shaft 2nd gear bush inside diameter Standard........................................................................................... 27.985 to 28.006 mm Service limit (max)............................................................................ 28.021 mm Output shaft outside diameter at 2nd gear bush point Standard................................................................................................ 27.967 to 27.980 mm Service limit (min) ................................................................................ 27.960 mm Output shaft-to-bush clearance at 2nd gear bush point Standard........................................................................................... 0.005 to 0.039 mm Service limit (max)................................................................................ not available Date: 2016-01-14; view: 1467
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