Secondary Winding Resistance (with plug caps and leads);CBR250(F) + CBR250R(H) : 21 – 29kW @ 20oC
CBR250R(J+K) : 11.7 – 14.3kW @ 20oC
CBR250RR(L+N+R) : 23 – 37kW @ 20oC
Secondary Winding Resistance (without plug caps and leads);
CBR250(F) + CBR250R(H) : 13 – 17kW @ 20oC
CBR250R(J+K) : 11.7 – 14.3kW @ 20oC
CBR250RR(L+N+R) : 13 – 17kW @ 20oC
· Electrical System
Battery :
CBR250(F) + CBR250R(H);
Type : 12V 8Amp
Current Leakage : 0.9Amp
Voltage : 13.0 – 13.2 Volt @ 20oC
CBR250R(J+K) + CBR250RR(L+N+R);
Type : 12V 6Amp
Current Leakage : 0.6Amp
Voltage : 13.0 – 13.2 Volt @ 20oC
Charging System;
Current Leakage : 1mA (max)
Regulator Voltage Output;
CBR250(F) + CBR250R(H+J+K) : 14 – 15V @ 1,900rpm
CBR250RR(L+N+R) : 14 – 15V @ 2,000rpm
Regulator Current Output;
CBR250(F) + CBR250R(H+J+K) : 18.5Amp @ 5,000rpm
CBR250RR(L+N+R) : 270W @ 5,000rpm
Stator Coil Resistance;
CBR250(F) + CBR250R(H+J+K) : 0.3 – 0.4W @ 20oC
CBR250RR(L+N+R) : 0.1 – 0.5W @ 20oC
· Miscellaneous
Chain;
CBR250(F) + CBR250R(H) : RK520??? or DID520???
CBR250R(J+K) + CBR250RR(L+N+R) : RK428SMO or DID428VS1
Chain Slack : 20 – 25mm
Clutch Cable free play : 10 – 20mm
Throttle Cable free play : 2 – 6mm
Max. Brake Disc Warpage : 0.3mm
Brake Disc Minimum Thickness : Stamped on Disc
OR
Front/Rear : 4.0mm
Front/Rear – Service Limit : 3.5mm
Rear – CBR250(F) ONLY – Drum Brake Diametre : 141.0mm
Brake Disc Pad Minimum Thickness : 2.0mm
Drum Brake Pad Minimum Thickness : CBR250(F) ONLY – 2.0mm
· Lubricants
Brake Fluid : DOT4
Chain Lubricant : SAE80 or 90 gear oil, aerosol chain lube for O–ring chains
Or chain saw oil.
Steering Head Bearing : Lithium–based multi–purpose grease
Wheel Bearings (unsealed, recommend using sealed) : Lithium–based
Multi–purpose grease
Swing–arm Pivot bearings : Molybdenum Disulphide grease
Suspension Linkage bearings : Molybdenum Disulphide grease
Bearing seal lips : Lithium–based multi–purpose grease
Gear–change lever/Clutch level/Rear brake pivot : Molybdenum
Disulphide grease or Dry film lubricant (graphite)
Front brake lever/Calliper piston tip : Molybdenum Disulphide grease or
Dry film lubricant (graphite)
Cables : Cable lubricant or 10W40 motor oil
Side–stand pivot : Molybdenum Disulphide grease
Throttle Grip : Multi–purpose grease or Dry film lubricant (graphite)
· Torque Settings for Important Fasteners
Standard Torque Values (measured from thread NOT head);
Item
| Torque kg-m (ft-lb)
| 5mm Bolt/Nut
| 0.5kg-m (4ft-lb)
| 6mm Bolt/Nut
| 1.0kg-m (7ft-lb)
| 8mm Bolt/Nut
| 2.2kg-m (16ft-lb)
| 10mm Bolt/Nut
| 3.5kg-m (25ft-lb)
| 12mm Bolt/Nut
| 5.5kg-m (40ft-lb)
| 5mm Screw
| 0.4kg-m (3ft-lb)
| 6mm Screw and 6mm Flange Bolt with 8mm Head
| 0.9kg-m (7ft-lb)
| 6mm Flange Bolt/Nut
| 1.2kg-m (9ft-lb)
| 8mm Flange Bolt/Nut
| 2.7kg-m (20ft-lb)
| 10mm Flange Bolt/Nut
| 4.0kg-m (29ft-lb)
|
Engine;
Item
| Torque (kg-m)
| Remarks
| Cylinder Head Cover Bolt
| 0.8 – 1.2kg-m
|
| Camshaft Holder Bolt
| 1.2 – 1.6kg-m
|
| Cam Gear Holder Base Bolt
| 1.8 – 2.2kg-m
|
| Spark Plug
| 1.2 – 1.4kg-m
|
| Cylinder Head Bolt
| 1.7 – 2.1kg-m
| Apply Oil to Seat
| Flywheel Rotor Bolt
| 8.0 – 9.0kg-m
|
| Clutch Lock Nut
| 6.0 – 7.0kg-m
|
| Crankshaft Bolts
| 2.1 – 2.5kg-m
| Apply Oil to Seat
| Crankcase Bolt
| 1.0 – 1.4kg-m
| Apply Oil to Seat
| Gearshift Lever Pinch Bolt
| 1.0 – 1.4kg-m
|
| Drive Sprocket Bolt
| 5.2 – 6.0kg-m
|
| Temp Sensor
| 1.0 – 1.4kg-m
| Apply Sealant to Thread
| Cooling Fan Switch
| 1.8 – 2.0kg-m
|
| Oil Pressure Switch
| 1.0 – 1.4kg-m
| Apply Sealant to Thread
| Neutral Switch
| 1.0 – 1.4kg-m
|
| Thermostat Cover Bolt
| 1.0 – 1.4kg-m
|
| Radiator Mounting Bolt
| 1.0 – 1.4kg-m
|
| Connecting Rod Nuts
| 1.5 – 1.9kg-m
| Apply Oil to the Seat & Threads
| Timing Hole Cover & Centre Plug
| 1.8 – 2.0kg-m
| Apply Oil to the O-ring & Molybdenum Disulfide Grease to the Thread
| Gearshift Drum Centre Bolt
| 2.1 – 2.5kg-m
| Apply Locking Agent to Thread
| Oil Drain Plug
| 3.5 – 4.0kg-m
|
| Oil Filter Bolt
| 1.5 – 2.0kg-m
|
| Oil Pump Sprocket Bolt
| 1.3 – 1.7kg-m
|
| Alternator/Clutch Cover
| 1.2 – 1.4kg-m
|
| Starter Motor Cover
| 1.2 – 1.4kg-m
|
|
Chassis;
Item
| Torque (kg-m)
| Remarks
| Sub-Frame Bolt
| 2.7 – 3.0kg-m
|
| Engine Hanger Bolt
| 3.5 – 4.5kg-m
|
| Engine Top Mount Bolts
| 4.5 – 5.5kg-m
|
| Handlebar Pinch Bolt
| 2.5 – 3.0kg-m
|
| Front Axle Nut
| 5.5 – 6.5kg-m
|
| Front Axle Holder Nut
| 1.8 – 2.5kg-m
|
| Steering Adjustment Nut
| 5.0 – 6.0kg-m
|
| Steering Stem Nut
| 9.0 – 12.0kg-m
|
| Fork Top Tree Bolt
| 0.9 – 1.3kg-m
|
| Fork Bottom Tree Bolt
| 3.0 – 4.0kg-m
| Apply Locking Agent to Thread
| Fork Dampner Rod Allen Bolt
| 2.0 – 2.2kg-m
| Apply Locking Agent to Thread
| Handle Master Cylinder Bolt
| 1.0 – 1.4kg-m
|
| Rear Brake Calliper Bolt
| 2.4 – 3.0kg-m
|
| Rear Shock Absorber Top Mounting Bolt
| 5.0 – 6.0kg-m
|
| Shock Link-to-frame Bolt
| 5.0 – 6.0kg-m
|
| Shock arm-to-link Bolt
| 5.0 – 6.0kg-m
|
| Shock Arm-to-Swing Arm Bolt
| 5.0 – 6.0kg-m
|
| Rear Wheel Nut
| 8.0 – 10kg-m
|
| Swing Arm Pivot Nut
| 6.0 – 7.0kg-m
|
| Swing Arm Pivot Collar
| 1.0 – 2.0kg-m
|
| Swing Arm Pivot Crown Nut
| 6.0 – 7.0kg-m
|
| Front Brake Calliper Bolt
| 2.4 – 3.0kg-m
| Apply Locking Agent to Threads
| Brake Hose Bolt
| 3.0 – 4.0kg-m
|
| Brake Calliper Bleed Valve
| 0.4 – 0.7kg-m
|
| Brake Pad Pin
| 1.5 – 2.0kg-m
|
| Foot Peg Stay
| 2.5 – 3.0kg-m
|
| Exhaust Pipe Bolt
| 2.4 – 3.0kg-m
|
| Exhaust Pipe Header Nut
| 1.0 – 1.4kg-m
|
| Side Stand Bracket Bolt
| 3.5 – 4.5kg-m
|
| Front Tank Mounting Bolt
| 0.8 – 1.2kg-m
|
| Rear Tank Mounting Bolt
| 1.8 – 2.5kg-m
|
| Air-Box Screws
| 0.6 – 1.0kg-m
|
| Front Sprocket Bolt
| 5.5 – 6.0kg-m
|
| Rear Sprocket Bolts
| 5.0 – 5.5kg-m
|
| Aftermarket Parts Manufactures (1¥ = AUS$0.0148838)
· Exhaust Systems
NASSERT: Nassert–R (35,000¥– 103,000¥), Nassert–Basic (35,000¥– 98,000¥)
DAISIN: RCB–B (65,000¥– 68,000¥)
EXTEC: S/O 100 (28,000¥), S/O 120 (36,000¥), S/O 130 (41,000¥)
TECHNICAL SPORTS: SP–RH (91,000¥), SP–H (79,000¥), SS–H (41,000¥), SS(S/O) (39,000¥)
YAMAMOTO: C11–Type (90,000¥), C–Type (80,000¥)
SUPER MONKEY: Super Sports (65,000¥), Racing (60,000¥)
ETHOS: 78,000¥– 87,000¥
POSH: 30,000¥ – 35,000¥
SANSEI: SAL–JMCA (72,000¥), S–JMCA(S/O) (32,000¥), S–RS(S/O) (32,000¥)
VEGA SPORTS: 35,000¥
SECRET SPEED: 30,000¥– 70,000¥
MUZZY: 103,000¥
FADDY DADDY: 33,000¥
JHA: 38,000¥
OVER: 43,000¥
DAYTONA: 29,000¥
OMEGA SPEED: 36,000¥
OX RACING: 44,000¥
· Handle-Bar Clip-Ons
HURRICANE: TYPEIII (12,000¥)
POSH: 37mm 15,000¥
· Speedometers
K’s: 300km/h (21,000¥– Parts, 24,000¥– Kit)
· Speed-Limit De-restrictors
POSH: RED REV (4,800¥)
M-PARTS: M-MAX (4,800¥)
KITAKO: REV 3,900¥
DAYTONA: CDI (3,900¥)
· Brakes
RK: 814-FA5 (4,600¥), 814-UA7 (4,800¥)
SBS: 3,800¥– 6,000¥
POSH: 4,800¥– 6,000¥
DAYTONA: 2,800¥– 5,800¥
FERODO: STD (4,800¥), SS (5,700¥), CP (4,600¥)
PROJECT: Racing 177G (6,800¥)
DUNLOP: DP–115/118 (4,900¥)
· Rear-Sets
BEET: Super Bank (40,000¥), Full Bank (33,000¥)
COERCE: Fixed (30,000¥)
MACRANE: 31,000¥
POSH: 9,800¥
· Racing Sprockets
NANKAI: Front; 13T – 15T (2,000¥), Front; 16T – 18T (2,300¥)
Rear; 49T – 57T (2,800¥)
AFAM: Front; 15T – 18T (2,800¥)
Rear; 48T – 58T (6,900¥)
Daily (pre–ride)
· Engine/Transmission Oil Level Check
Date: 2016-01-03; view: 1100
|