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Separate the two halves of the switch

And detach the throttle cables from the

Pulley (arrowed)

Handlebar end-weight screw (arrowed)

6Unscrew the handlebar end-weight retaining screws, then remove the end-weights (see illustration).Slide the throttle grip off the right-hand end of the bar and the hand grip off the left-hand end. If the left-hand grip is stuck in place, slit the grip open using a sharp blade and replace it with a new one on assembly. Slide the choke lever pulley off the handlebar.

7 The left and right-hand internal handlebar weight assemblies are held in place by spring retainers. Thread the end-weight screw into the internal weight assembly, depress the spring retainer through the hole in the


Unscrew the clutch lever clamp bolts

(arrowed) and separate the two halves of

The switch

A Handlebar clamp punch marks (arrowed)

handlebar with a small screwdriver and withdraw the assembly.

8 Remove the plugs from the tops of the handlebar clamp bolts, unscrew the bolts and remove the clamps and the handlebars. Note the punch mark reference on the clamps and the handlebars for reassembly (see illustrations).

9 OnSW, SX and SY models, the handlebar clamps are rubber mounted in the top yoke. The clamps are secured by self-locking nuts on the underside of the yoke (see illustration);if the mountings are removed, new nuts should be used on reassembly.


 



 


B Handlebar punch mark (arrowed) 5.9 Handlebar clamp self-locking nut on SW, SX and SY models


6*6 Frame, suspension and final drive



5.10a Tighten the front bolts (arrowed) first

B ... then unscrew the nut (A) and the pivot bolt (B)

Installation

10Installation is the reverse of removal, noting the following.

a) Align the punch mark on the handlebars with the split in the clamp (see illustration 5.8b).Fit the handlebar clamps with the punch marks to the front (see illustration 5.8a).Tighten the front handlebar clamp bolts to the specified torque setting before the rear ones (see illustration).

b) Do not forget to install the choke lever pulley on the left-hand end of the bar first.

c) Make sure the front brake and clutch lever assembly clamps are installed with the UP mark facing up and so that the clamp joint at the top aligns with the punchmark on


Date: 2016-01-14; view: 643


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Brake pedal - V, W, SW, X, SX, Y and SY models | Slacken the top yoke clamp bolt (A). Fork top bolt (B)
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