B Locate slotted splined washer (B) in shaft groove (A)...

C ... and install lockwasher with tabs (A) in splined washer slots (B)

A Slide on the 2nd gear pinion ...

B ... and the thrust washer

Fit the needle bearing

2*50 Engine, clutch and transmission

B Transmission output shaft components

7 Circlip

8 Splined washer

9 Bush

10 4^th gear pinion

11 Lockwasher

12 Slotted splined washer

pinion, then slide the pinion off the shaft (see illustrations 29.34b and a).

29Remove the circlip securing the 2nd gear pinion, then slide the splined washer, the pinion and its bush off the shaft (see illustrations 29.33d, c, b and a).

30The remaining caged ball bearing is an integral part of the output shaft and cannot be removed.

Inspection

31Refer to Steps 10 to 15 above. Reassembly

32During reassembly, apply clean engine oil to the mating surfaces of the shaft, pinions and bushes, and to the bearings. When installing the circlips, do not expand the ends any further than is necessary to slide them along the shaft. Install them so that the chamfered side faces the pinion they secure (see Correct fitting of a stamped circlip illustration in Tools and Won\shop Tips in the Reference section). Also refer to illustration 29.1b.

33Slide the 2nd gear pinion bush, the 2nd gear pinion and the splined washer onto the shaft, then fit the circlip, making sure it is locates correctly in its groove on the shaft (see illustrations).

34Slide the 6th gear pinion with its selector fork groove facing away from the 2nd gear pinion, onto the shaft. Ensure that the oil hole in the pinion aligns with the hole in the shaft, then fit the circlip, making sure it is locates correctly in its groove on the shaft (see illustrations).

35Slide the splined washer and the 3rd gear

Engine, clutch and transmission 2»51

29.33c ... and the spiined washer ...

Date: 2016-01-14; view: 523